The company aims to supply quality yarns to meet customer needs by ensuring that quality is built into its product.
e have been using a comprehensive
management system to test each and every
lot with the latest Uster equipment AFIS. Therefore out of our stock of cotton
which is always 5-6 months (old?), we have fixed a mix which ensures that the
mixing is not only homogenous but also of consistently, long-lasting high
Our mixing incorporates 20-25 lots in order to
maintain our desired parameters. We check the UQL, Short Fibre
%, Neps, Seed coat Neps, trash, & Mic in cotton, of 10% of the bales of
each lot. The mixing plan is then made in such a way as to ensure minimal
change to the properties of the parameters. We add the new lots in such a
way that the change over of the parameters is minimal to avoid Barre &
shade variation in fabric
We have autolevellers in Carding & Draw
frame for minimum wrapping variation. The
randomization at each stage is maintained to
avoid Barre. The neps and trash in the Card
sliver, Comber sliver are checked on Uster
AFIS regularly and optimized at each stage.
Uster of Card Sliver, Comber sliver, D/F
sliver and Speed frame Roving is checked on
Uster evenness Tester-3 regularly and
optimized at each stage.
Uster, Imperfection, Hairiness and
Classimate of the yarn is checked at Ring
Frame and Autoconer stage with Uster
-3. The TPI of the yarn,
Count, CV% C.S.P., CV% is checked regularly
by latest instruments. The moisture in the
yarn is checked after packing by oven
To ensure that produced yarn quality
conforms to international level, the testing
- USTER AFIS-MULTIMODEL (LMN) FROM SWITZERLAND
- USTER TESTER 3 B with Hairiness FROM SWITZERLAND
- USTER CLASSIMAT-3 FROM SWITZERLAND
Our Yarn Parameter Results fall in 5%
to 15% of
Uster standards, achieved
Material Selection through Experienced Technicians
Latest Technology of Spinning Facilities
Technical Know How
Quality Assurance by Company
The following activities are carried out to ensure quality
assurance in our yarns;
- Raw material, in-process material & Final
- Recording of all data in computer for
storage and retrieval of process parameters,
raw material parameters & yarn parameters
- Statistical analysis of all process
control studies done in each department for
comparison of day to day results and trials.
- Quality tracking using control charts and
other analysis graphs.
- Periodical Quality Reports
To maintain consisent excellence in quality on a continuous
basis, the company has standardized its procedures and systems for which BIS
has awarded ISO 9001:2000 Quality Management System Certification to
Synthetics Ltd in 2003
- Customer Satisfaction.
- Continuous efforts to improve product quality and productivity.
- Continuous training to employees to improve work methods.
- Cost reduction.